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Drilling functions |
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Drilling forces
Drilling a hole involves two forces moving in different
directions: The drill bit moves in a circular motion to remove
material with its sharp, spiral-shaped bit (rotational force),
while you provide the second force that moves toward the
drilling hole (feed pressure). Impact drills supplement your
manual feed pressure with an additional mechanical force on the
drill bit, helping you make faster progress in hard materials
like concrete. |
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The impact mechanism
Like the name implies, impact drills are equipped with an impact
mechanism that you can switch on when drilling in very hard
materials like concrete or stone. A special mechanism in the
gearing pulses the drill chuck (and thereby the drill bit)
forward at a rate of up to 48,000 times per minute. These
forward movements help you get more work done. But be careful!
As universally useful as an impact drill is, the impact
mechanism itself may only be used when drilling into masonry.
When drilling in metal, wood, plastics or other more sensitive
materials, always turn the impact mechanism off. This rule
applies also to screwdriving, sanding, or polishing. |
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Mechanical speed
limitation
The ability to limit the maximum rotational speed is useful when
drilling in sensitive materials. That is why the main switches
of many tools have a small wheel in the switch trigger. This
small wheel prevents you from unintentionally pulling the main
switch completely back. The further you rotate it
anti-clockwise, the shorter the so-called control stroke and the
slower the maximum speed becomes. Attention: If your machine has
a wheel like this and you are no longer satisfied with the
machine's performance, please check and, if necessary, change
the setting of the wheel before bringing the tool in for
service. If a machine does not have enough power, it is often
because the user had limited the maximum speed the last time the
machine was used. |
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The electronics
Modern impact drills electronically control their rotational
speed. When using the tool, you will notice that the main switch
works like a gas pedal in an automobile. The farther back you
push the switch, the faster the drill chuck and rotates. |
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Electronic speed
limitation with Power Control
The larger Bosch impact drills limit speed not through a small
wheel, but electronically with the Power Control function.
Accordingly, Bosch models that are equipped with this component,
such as the models PSB 1000 RPE, PSB 750-2 RPE and PSB 1200-2
RPE, have a setting wheel on the top of the tool. Set the
sliding switch to the drill symbol and regulate the speed with
the setting wheel. |
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Electronic torque
limitation with Power Control
If your tool has Power Control, you can decide if you want to
set the maximum speed or the maximum power, also called torque.
The ability to limit torque is important when driving screws
into wood, for example. Torque limitation automatically prevents
over tightening the screws. Without this function, you could
lose your clamping power. The torque limiter is also helpful
when you want to drive many screws and tighten with regular
precision. In addition, Power Control acts like a safety clutch:
if the drill bit gets stuck, the machine will not try to rotate
in your hands. By doing this, Power Control prevents the drill
bit from breaking or the material from ripping and the gearing
from becoming damaged. Set the sliding switch to the screw
symbol and regulate the torque with the setting wheel. |
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2-speed gearbox
Many Bosch impact drills have a 2-speed gearbox. This works like
an automobile transmission by offering the choice of more power
but lower speed in first gear or alternatively, high speed with
less power in second gear. When operating in the higher speed,
the ratio of speed to power (torque) is similar to that of a
machine with only one speed. By switching back to the lower
speed, you are simultaneously choosing greater torque. You will
need this when inserting large screws (or when using core
cutters, and for stirring). The lower speed allows you to
complete these tasks more efficiently and without damage to the
power tool, accessories or the work piece. For these reasons,
the high-performance impact drills are usually equipped with a
2-speed gearbox. |
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